Written and provided by FTMA Strategic Partner, STAXA.

Precision Docked-To-Length Studs: Optimizing Wall Framing Production Operations

 The transition from traditional nominal length studs to precision docked-to-length (DTL) wall studs represents a significant opportunity for both manual framing crews and automated production facilities. In manual operations, the elimination of measuring, marking, and cutting activities can save approximately 20-30 seconds per stud – translating to approximately three hours of labour savings on a typical home with 400 wall studs. These time savings are combined with reduced tool wear and cleanup requirements.

The environmental benefits further strengthen the case for precision docked studs. Reduced waste generation, transport and handling – often as much as 0.5 m3 per home – lower energy consumption, and decreased dust and noise all contribute to more sustainable operations. The eliminated cutting operations also reduce cleanup time and disposal costs while improving site cleanliness and saw life.

For automated wall framing production lines, the benefits are substantial. By eliminating the need for in-line cutting of each stud and the associated waste handling, production lines can increase throughput while reducing equipment maintenance costs and power consumption.

With precision DTL studs available from STAXA (tolerance +/-1mm) , the combined benefits of increased productivity and reduced waste make them an increasingly attractive option for modern framing operations looking to maximise throughput, reduce waste and costs.

DTL Lengths available

Parent Length Minimum DTL length Maximum DTL length
2.4m  2.220m 2.380m
2.7m 2.520m 2.680m
3.0m 2.820m 2.980m

 

For more information, click here to contact Staxa.

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